Dumpling Integrated Production Line | |
SOL-DPL-T-1 | |
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From processing design to final product customization, ANKO provides clients with integrated production lines and a fast track to launch their products onto the market. We offer services, including production equipment configuration and connection, factory workflow layout, recipe consultation, production capacity, and yield rate management, all customized for your product specifications and packaging design requirements. ANKO has nearly half a century of international food production experience, providing various clients with professional Dumpling Integrated Production Lines. The nine standardized Dumpling production components are designed to meet the specifications of international food factory Dumpling production. These include dough and filling conveying, Dumpling forming, product alignment, individual quick freezing, packaging, quality control, and more. Clients can choose from various options on ANKO's machines or equipment provided by our cooperative manufacturing partners. We also offer product line expansion, modularization, and production process optimization to maximize your production capacity. | |
| 1. FRONT-END | |
Filling Feeding System | Dough Feeding System |
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When low levels of filling in the hopper are detected, a warning mechanism will be automatically activated prompting the workers to replenish the machine for uninterrupted production. The filling system has a maximum capacity of 100kg and may be adjusted to meet your production specifications. | When the dough-feeding machines detect insufficient dough in the hopper, the machine will automatically replenish it. This reduces the number of operators needed on-site and greatly improves work efficiency. The dough feeder has a capacity of 20L and can be adjusted according to your production requirements. |
| 2. MID-SECTION | |
Dumpling Forming Machine | Aligning Function |
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After separately loading the hoppers with premixed dough and filling, the machine has a production capacity of 10,000 Dumplings per hour. | The aligning machine seamlessly paces and places the Dumplings onto the conveyor belt to enter the quick-freezing process. |
IQF / Freezer | |
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The quick-freezing tunnel length, and conveyor belt speed can be adjusted to ensure all products rapidly reach the optimal temperature to retain their freshness and nutritional values. | |
| 3. BACK-END | |
Work Station | Packaging Device |
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Operators are responsible for packing dumplings into boxes and confirming their shape and quality. | The boxed Dumplings are then diverted by conveyor belts to begin the automatic sealing and packaging process, ensuring high product hygiene and quality. |
Weight Inspection | X-Ray Inspection |
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This machine automatically weighs the packaged products and eliminates any that are not within an acceptable range to ensure they meet product specifications. | The X-Ray Inspection System safely detects foreign objects, such as steel wires, plastic sheets, bone fragments, etc., to further protect your products' quality and food safety. |
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| Turnkey Planning ANKO provides you with comprehensive production planning, professional consultancy, and guidance. | ANKO Food Lab We have collected over 700+ classic recipes from different countries globally and have succeeded in helping an extensive number of business with our food technologies, test reports, and personal client visit. |
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| Mold Customization Co-Create unique products with our clients, and turn marketable ideas into business opportunities. | Machine Trial Have inquires about ANKO's equipment and its performances? We welcome you to schedule for a machine trial testing with us! |
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